Automatic galvanizing line on pendants with gantry auto operator
Short description of the line
The galvanizing bath is equipped with coils for electrolyte cooling
Autooperator type
Number of autooperators
Autooperator payload
Vertical speed, m/s
Horizontal speed, m/s
Quantity of baths
of which planting baths
Solution heating method
Gantry
2 ea
300
0,05 - 0,15
0,05 - 0,4
22 ea
2ea
Electric
Inner baths dimensions, mm
Line dimensions, mm

4 predefined programs

2000/12 ECHO with reverse
1000/12 (zinc)
1600 * 1100(900) * 1250
28800 * 4700 * 4500

6; 9; 12; 15 microns

1 ea
2 ea
FLEXCRAFT RECTIFIERS
SIEBEC filtering unit, 5m3/h productivity
Equipment list
Autooperator for transportation of pendants and drums
Mobile rack for loading and unloading of pendants
Electrically conductive portable rods
The position for loading drums and suspension frames
Storage rack for drums and pendants
Drums for products processing
Electrochemical degreasing bath
Electrochemical degreasing bath (T = 60-80 °C)
Hot wash bath (T = 60-70 °C )
Bath for 2-cascaded cold flushing
Recovery bath after zinc removal
Zinc Removal Bath
Etching bath
Activation bath in sulfuric acid
Bath of copper activation
Bath of copper clarification
Bath of 2-cascade cold washing after clarification of copper
Neutralization bath
Pre-nickel plating bath
Galvanizing bath (cyanide electrolyte)
Catching bath after cyanide galvanizing
Transfer bath
Galvanizing bath (alkaline electrolyte)
Zinc coating bath
Nickel removal Bath
Bath of glossy etching
Bath for 3-cascade cold wash after clarification of the zinc coating, nickel removal and glossy etching
Activation bath before heat treatment
The bath of removal of the defective zinc coatings
from copper
Filtration unit
The bath of removal of the defective zinc coating and phosphate film
Zinc plating chromate bath in drum
The recovery bath after chromating of the zinc coating in the drum
Zinc plating bath
Zinc phosphating bath
Bath 3 cascade cold wash after chromating
Phosphate film filling bath
Lightening bath for rubber parts
3-cascade cold washing bath after filling the phosphate film and lightening the rubber parts
Insulation stripping bath T = 60-80 ° C
Chromate film removal bath T = 60-80 ° C
3-cascade cold wash bath after removal of the chromate film and removal of insulation
Drying bath T = 60-80 ° C
Anode Maintenance Station
Rectifier for electric degreasing baths 600A / 12V
Rectifier for baths for coating 300A / 24V
Rectifier for bath selective cleaning section 50A / 12V
Rectifier for coating baths 300A / 24V
Air blower 340m3/h 200 mbar
Air blower 250m3/h 300 mbar
Mobile container for the preparation of solutions
Capacity for electrolytes preparing
Oil separation unit
Refrigeration unit
Drying cabinet
Metalware for the line
Air duct
Switchboard
2
4
16
1
4
10
1
2
2
11
1
1
1
1
1
1
1
1
1
4
1
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1

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1
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4
1

1
1

1
2
1
2
6
1
6
1
1
1
1
1
1
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1
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Electroplating line example
Automatic galvanizing line on pendants with gantry auto operator
SHORT DESCRIPTION OF THE LINE
The galvanizing bath is equipped with coils for electrolyte cooling
See full version of the site for complete equipment list